Mastering the Art of Toxicity Replacement: Using Safe Industrial Cleaners

ByTimothy Byron

The use of industrial degreasers is a method used by facilities in an effort to reduce hazards caused by grease, oil, dirt, and other equipment or surface contaminates. Unfortunately, most cleaning products are made of chemicals that pose an even bigger threat to human and environmental safety. Understanding the alternative options available for industrial cleaners is the best way to decide which product is the best choice for you.

Oxygen Cleaning Compounds

An oxygen cleaning compound (OCC) is a solution designed for precise sanitation. Removing contaminates from oxygen equipment is the most effective way of avoiding toxic exposure and fire, creating the need for a safe compound among several industries. Oxygen valves, hoses, piping, flasks, and tanks, all require meticulous cleaning that should not harm individual people or the environment. Due to the United States Environmental Protection Agency (EPA) setting regulations which prohibit the use of dangerous industrial cleaners like Freon, finding companies that offer safe alternatives has become much easier. Reputable solvent manufacturers will inform customers of their regulation compliance, as well as their dedication to create environmentally friendly compounds. The United States Navy provides a detailed report that can be used as a reference guide to compare products, featuring strict guidelines for oxygen industrial cleaners used on aircrafts, submarines, and diving equipment. The ideal compound has no flash point, is compatible with all metals, and is safe for both gaseous and liquid oxygen items.

Nuclear Grade Aqueous

Nuclear grade aqueous solvents are applied to all types of metal that are typically non responsive to traditional water-based agents. Potent, high quality formulas are actually industrial degreasers and cleaners all in one, making them highly desired products in facilities that battle multiple soils on a regular basis. Tough waste buildup including grease, oil, wax, carbons, and inks are quickly eliminated by spraying surfaces and wiping them down, rather than using multiple products for each. Although finding safe aqueous agents can be difficult if a strong nuclear grade formula is needed, non-flammable options are absolutely available. Eco-friendly manufacturers offer aqueous cleaning products that do not have a flash point, corrosive capability, or tendency to leave residue behind.

Heavy-Duty Multi Purpose

Heavy-Duty detergents are an even higher level of sanitation than nuclear grade, due to the fact that they are fully capable of cleaning metal, plastic, and rubber surfaces effectively. Traditional compounds are often referred to as butyl cleaning products, and contain a hazardous chemical called butyl cellosolve (glycol monobutyl ether). Butyl cellosolve is used in industrial degreasers, and have proven to be extremely toxic when users are exposed by inhalation, consumption, and even basic skin contact. The use of heavy-duty products saturated with butyl cellosolve is a high risk for any industry, as it attacks exposure victims by harming mucous membranes, depressing the central nervous system, causing liver failure, and accelerating kidney damage. Finding the safest alternative without sacrificing the strength of a butyl compound is no easy feat, and it will require a manufacturer with decades of experience. Qualified solvent manufacturers are often guided by chemists who possess the education and ability to truly master the art of toxicity replacement. An undying commitment from a company to develop and evolve toxic formulas is exactly what to look for if you're considering safe industrial cleaners.

Toxicity levels of chemical industrial degreasers are evaluated to assist customers in purchasing industrial cleaners that are safe to use.

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Degreasing Cleaner: Why Should a Business Switch to Lower Toxicity Products?

ByTimothy Byron

Degreasing is a vital process in most industries because it allows workers to remove unwanted particles from product parts or machinery. A strong cleaner is needed to eliminate stains or buildup on items used in various manufacturing facilities or automotive processes. Industrial strength cleaners are also found in restaurants, dry cleaning businesses, and in any setting where paint or varnish films must be removed. They are a versatile product businesses rely on to handle heavy duty cleaning.

A degreasing cleaner is a solution that can eradicate oil, dirt, grease, or other impurities from the surface of an item. Unique properties allow the product to accomplish removal quite easily. Degreasers intended for industrial use are specifically designed for oil or grease. They assist in cleaning part creation equipment or the manufactured parts themselves. Ordinary cleaners do not have the chemical properties or strength to accomplish this industry task.

Industrial Solvents: Benefits of Switching to Organic Solutions

The use of industrial solvents until recent years has resulted in the release of harmful compounds. Organic products are being manufactured to meet increased concern for the environment, public health, and worker safety. After years of use, many businesses have recognized the reverse effects of using more toxic chemicals for this purpose. Common agents cause additional corrosion and markings on the metal. The resulting damage made these chemicals less cost effective. Health problems appeared, resulting from workers being in direct contact with the chemicals and their released vapor compounds.

Repairs caused delays in productivity, thus leading to financial losses. Compound releases harm the atmosphere and must be handled correctly to prevent health conditions. The enclosed environment requires certain factors for use. Inappropriate temperatures, bad ventilation, or other factors increased the risk of implementing these agents. Multiple complications left many businesses desiring better ways to perform cleaning. Manufacturers are moving toward organic agents as a way to meet their consumer demands. These alternatives are safer to use and are eco-friendly.

The Environmental Protection Agency, or EPA has also boosted the demand for less harmful industrial solvents. Initiatives, such as "Going Green," have put businesses in the spotlight for more environmentally conscious practices. The EPA has set forth many regulations in an attempt to reduce the environmental harm posed by these substances. The regulations prohibit or restrict use of certain hazardous chemicals. Most new chemicals being offered today are nontoxic or have minimal toxicity levels. A large majority are also biodegradable and not as flammable.

As companies switch to safer products, they often experience rewarding cost savings. Organic based cleaners do not harm metal, leading to a reduction in part repairs and replacements. High flash-points in organic solvents decrease flammability, and allergic reactions and health problems are eliminated when implemented. Reduction of skin irritations or other conditions leads to lower insurance costs. Facilities using organic substitutes can save money and are able to provide a safer working environment without experiencing less effective cleaning. Any company not receiving these benefits should evaluate their current degreasing cleaner to determine if a better option is available.

Industrial solvents are made available for safer chemical cleaning processes. A low toxicity degreasing cleaner provides significant cost savings along with many safety benefits.

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Safe Degreasers: Low Toxicity Cleaners Produce Less Air Contamination

ByTimothy Byron

Safe handling practices have always been a concern in the parts finishing industry. Degreasers are harmful to inhale and can be absorbed by the skin. They are commonly applied through vapor degreasing methods for individual part cleaning. This process uses a solvent in its gas form to prepare a part for finishing. Condensation in the chamber removes all contaminants from the part. A solvent basin is coil heated to a boil to create the needed evaporation. The vapors rise to a chamber fill-line where the part is placed for cleaning. Once in place, condensation takes place allowing the liquid to clean all grime off the part. Liquid beads encapsulate the contaminants and run off into a section setup for disposal or reuse.

Vapor degreasing is common because it can be used for electronic part cleaning without the risk of water damage. It is practical for any type of cleaning where water-based practices cannot be used. Surfaces may be cleaned to accomplish multiple finishing processes such as painting or welding. Part oxidization and water spotting are no longer a complication. Vacuum degreasers emit no solvent, making them safer; however, they are more expensive and have a slower production rate. Safe degreasers can be incorporated into this process to reduce hazard risks without compromising the productivity supplied by the cleaning process.

Industrial Degreasers: Decreasing Vapor Release during Cleaning

Industrial degreasers are essential for removing all contaminants for finishing. If these particles are not removed, applied practices will not be effective. Vapor degreasing is dangerous because it encourages the release of harmful compounds. It is important to use the safest chemicals possible during this process to reduce the risks associated with this type of part cleaning.

Both organic and inorganic solvents can produce compounds as they evaporate. Those released by traditional degreasers are harmful to the environment and all people in their vicinity. The dangers associated with these cleaners have brought on the development of more environmentally friendly agents. Some cleaners release volatile organic compounds that are eco-friendly, but still dangerous to inhale. Any business performing vapor degreasing can better protect their workers by selecting an effective low VOC solvent.

Additional measures can be taken to better ensure safety when working with industrial degreasers. The danger increases when part output is higher because more vapors are being released into the area. Even with effective safety practices in place, many companies tend to overlook the hazards associated with vapor degreasing as a whole. Many practices can be put into effect in addition to implementing safer cleaning agents.

Overexposure is a serious concern that can be partially eliminated by using an organic solvent with low VOCs. Exposure to harmful chemicals can have serious ramifications on an individual, making it pertinent to be up-to-date on these regulations. Tests can be run to determine the current level of operator exposure.

Both cooling system retrofitting and preventative maintenance are ways to reduce emissions. Solvents should be supplied through a pump instead of by a bucket. Correct labeling keeps operators better informed of associated hazards and proper usage. All can greatly reduce the harmful effects of vapor cleaning when combined with safe degreasers.

The use of industrial degreasers in vapor cleaning can be risky as gases are emitted into the air. Safe degreasers, along with preventative practices greatly reduce these risks.

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